Volkswagen Golf/Var.-syn./Rall./Coun. (1986 - 1991) - For manual gearbox. gears and shafts

Generation: MK2 1986 - 1991 (RDW) Group: Gearbox Rebuild step 9 Parts: 119 Primary OEM: 02A 311 247 C, 02A 311 175 C, 02A 311 295 C

80 hotspots (partial)

Exploded view from the factory parts catalogue. Click a row in the parts table to highlight its position on this diagram. Click any position on the diagram to scroll to its row.

№	Description	Part number
	gears and shaftsfor manual gearbox ASU,AWP,AYO,CBB	—
-	synchronizer ring	02A 311 247 C
-	thrust washer G 06 07 0>> 30,8 X 52 X 3,5 30,8 X 52 X 3,5	02A 311 175 C
-	synchronizer ring	02A 311 295 C
-	synchronizer ring	02A 311 295 A
-	Needle bush 15 X 21 X 18 15 X 21 X 18	02A 311 523 B
-	synchronizer ring	02J 311 269 E
-	synchronizer ring	02A 311 269 F
(-)	synchronizing hub	02A 311 301 D
(1)	Input shaft G 02 05 0>> Z=9/17 Z=9/17	02A 311 103 D
(1)	Input shaft G 02 05 0>> also use: Z=9+1702 J 311 241 D Z=9+1702 J 311 241 D	02J 311 103 C
(10)	1 set shims 0,65-1,4 0,65-1,4	020 398 391
(19)	synchronizing hub G 01 10 0>>*	02A 311 239 C
(19)	synchronizing hub withlocking collar also use: >>G 30 09002 A 311 247 C 02 A 311 269 F >>G 30 09002 A 311 247 C 02 A 311 269 F	02A 311 239 E
(21)	Spring G 01 10 0>>*	02A 311 311 A
(27)	change gear G 02 05 0>> Z=36/17 Z=36/17	02A 311 261 G
(29)	needle bearing -G 06 07 0>> 30,6 X 40 X 25,8 30,6 X 40 X 25,8	02J 311 325
(29)	needle bearing -G 06 07 0>> 30,6 X 40 X 25,8 30,6 X 40 X 25,8	02A 311 325 L
(29)	needle bearing -G 06 07 0>> 30,6 X 40 X 25,8 30,6 X 40 X 25,8	02A 311 325 F
(3)	gear Z=34/25 CBB Z=34/25	02A 311 285 AJ
(3)	gear Z=34/25 CBB Z=34/25	02A 311 285 L
(30)	change gear Z=34/25 CBB Z=34/25	02A 311 129 AA
(30)	change gear Z=34/25 CBB Z=34/25	02A 311 129 AS
(32)	synchronizing hub G 31 05 0>>	02A 311 301 D
(32)	synchronizing hub withlocking collar G 31 05 0>> also use: 02 J 311 269 E 02 J 311 269 E	02J 311 301 B
(35)	change gear Z=29/30 CBB Z=29/30	02A 311 145 L
(38)	gear Z=30/39 CBB Z=30/39	02A 311 361 G
(38)	gear Z=34/45 AWP,AYO Z=34/45	02A 311 361 B
(38)	gear Z=30/39 CBB Z=30/39	02A 311 361 N
(38)	change gear Z=30/39 CBB Z=30/39	02A 311 158 L
(38)	gear Z=34/45 AWP,AYO, Z=34/45	02A 311 361 Q
(40)	change gear Z=34/45 AWP,AYO Z=34/45	02A 311 158 E
(45)	reverse gear shaft G 11 03 1>>	02A 311 515 H
(45)	reverse gear shaft also use: >>G 14 08002 A 311 521 E 02 A 311 523 B 02 A 311 577 B 02 A 311 531 K >>G 14 08002 A 311 521 E 02 A 311 523 B 02 A 311 577 B 02 A 311 531 K	02A 311 515 K
(45)	reverse gear shaft also use: >>G 14 08002 A 311 521 E 02 A 311 523 B 02 A 311 490 K 02 A 311 531 K >>G 14 08002 A 311 521 E 02 A 311 523 B 02 A 311 490 K 02 A 311 531 K	02A 311 515 K
(45)	reverse gear shaft G >> 11 03 1 also use: >> 1408002 A 311 521 C 02 A 311 523 B >> 1408002 A 311 521 C 02 A 311 523 B	02A 311 515 E
(48)	intermediate wheel G 18 09 0>> Z=18 Z=18	0A4 311 507
(48)	intermediate wheel G 18 09 0>> Z=18 Z=18	02A 311 507 D
(5)	gear Z=29/30 CBB Z=29/30	02A 311 351 J
(7)	1 set shims 0,65-1,27 0,65-1,27	02A 398 140
(8)	Belleville spring G 03 05 0>> 24 X 52 X 2,65 24 X 52 X 2,65	02A 311 324 C
(9)	Hex socket head collared bolt G 03 05 0>> M 10 X 1 X 35,5 M 10 X 1 X 35,5	02A 311 335 D
(9)	Expansion screw G 03 05 0>> M 10 X 1 X 35,5 M 10 X 1 X 35,5	0A4 311 335 A
(9)	Hex socket head collared bolt G 03 05 0>> M 10 X 1 X 35,5 M 10 X 1 X 35,5	02A 311 335 C
(9)	Hex socket head collared bolt G 03 05 0>> M 10 X 1 X 46 M 10 X 1 X 46	02A 311 335 A
1	Input shaft also use: Z=9+1902 A 311 324 C 0 A 4 311 335 A 02 A 301 211 A Z=9+1902 A 311 324 C 0 A 4 311 335 A 02 A 301 211 A	02A 311 103 J
11	Taper roller bearing 29 X 50,29 X 14,73 29 X 50,29 X 14,73	311 405 625 E
11	Taper roller bearing 29 X 50,29 X 14,73 29 X 50,29 X 14,73	311 405 625 F
12	Hexagon collar nut M 8 M 8	N 015 083 6
12	Hexagon collar nut M 8 M 8	N 015 083 11
13	O-ring 7 X 2 7 X 2	N 903 649 01
14	mounting with taper rollerbearing	02A 311 206 H
14	mounting with taper rollerbearing	02D 311 206 B
14	mounting with taper rollerbearing	02D 311 206 A
15	thrust washer	02A 311 221
16	change gear Z=34/9 Z=34/9	02A 311 251
17	needle bearing - 38 X 43 X 25 38 X 43 X 25	02A 311 213 C
17	Needle cage 38 X 43 X 25 38 X 43 X 25	02A 311 213
18	synchronizing hub withlocking collar also use: 02 A 311 247 C 02 A 311 269 F 02 A 311 247 C 02 A 311 269 F	02A 311 239 E
18	synchronizer ring	02A 311 247
2	Taper roller bearing 22 X 45 X 16,6 22 X 45 X 16,6	085 311 123 D
2	Taper roller bearing 22 X 45 X 16,6 22 X 45 X 16,6	085 311 123
20	locking piece	084 311 313
21	Spring G >> 30 09 0*	113 311 249 A
22	Securing ring	091 311 321 A
23	Needle cage K 35 X 40 X 23,8 K 35 X 40 X 23,8	02A 311 265
23	needle bearing - K 35 X 40 X 23,8 K 35 X 40 X 23,8	02A 311 265 D
24	synchronizer ring	02A 311 269 D
25	outer ring	02A 311 279
26	synchronizer ringinner	02A 311 277
27	change gear G >> 01 05 0 Z=40/19 Z=40/19	02A 311 261 D
28	thrust washer G >> 05 07 0 30,8 X 50 X 2,5 30,8 X 50 X 2,5	02A 311 175 B
28	No longer available G >> 05 07 0 30,8 X 50 X 2,5 30,8 X 50 X 2,5	—
29	needle bearing -G >> 05 07 0 30,6 X 40 X 26,8 30,6 X 40 X 26,8	02A 311 325 D
3	gear Z=39/29 ASU,AWP,AYO Z=39/29	02A 311 285 C
30	change gear G >> 05 07 0 Z=39/29 ASU,AWP,AYO Z=39/29	02A 311 129 G
30	change gear G 06 07 0>> Z=39/29 ASU,AWP,AYO Z=39/29	02A 311 129 R
31	synchronizer ring	02A 311 269 E
31	synchronizer ring	02A 311 269 A
32	synchronizing hub G >> 30 05 0	02A 311 301 C
33	Spring	088 311 311 D
34	needle bearing - 29 X 40 X 24 29 X 40 X 24	02A 311 115 A
34	needle bearing - 29 X 40 X 24 29 X 40 X 24	02A 311 115 E
35	change gear also use: Z=34/35 >>G 31 05002 J 311 301 B 02 J 311 269 E ASU,AWP,AYO Z=34/35 >>G 31 05002 J 311 301 B 02 J 311 269 E	02A 311 145 M
35	change gear Z=34/35 ASU,AWP,AYO Z=34/35	02A 311 145 E
36	thrust washer 9,2 X 49 X 2,5 9,2 X 49 X 2,5	02A 311 155 A
37	roller sleeve 29 X 46 X 18,1 29 X 46 X 18,1	02A 311 375
38	gear Z=35/44 ASU Z=35/44	02A 311 361
4	Securing ring 30,8 X 2,5 30,8 X 2,5	02A 311 321
40	change gear Z=35/44 ASU Z=35/44	02A 311 158 C
41	synchronizer ring	02A 311 295
42	Spring	02A 311 311
43	synchronizing hub withlocking collar	02J 311 241 C
43	synchronizing hub	02A 311 305 B
43	synchronizing hub withlocking collar	02J 311 241 D
43	synchronizing hub withlocking collar	02A 311 303 D
44	No longer available Discont. / replace: 02 J 311 241 D 02 J 311 241 D	—
44	Sliding sleeve	02A 311 365 B
45	reverse gear shaft G >> 14 08 0	02A 311 515 D
46	sliding wheel for reverse gear Z=20 Z=20	02A 311 531 E
46	sliding wheel for reverse gear also use: Z=2002 A 311 515 K Z=2002 A 311 515 K	02A 311 531 K
47	snap ring 20 20	N 909 824 01
47	snap ring A 20 X 2 A 20 X 2	N 100 698 02
48	intermediate wheel G >> 17 09 0 Z=19 Z=19	02A 311 507 C
48	intermediate wheel Z=18 Z=18	02A 311 507 D
48	intermediate wheel Z=18 Z=18	0A4 311 507
49	Needle bush 15 X 21 X 18 15 X 21 X 18	02A 311 523 B
5	gear Z=34/35 ASU,AWP,AYO Z=34/35	02A 311 351 C
50	thrust washerreverse gear shaft G >> 14 08 0	02A 311 646
51	Supportreverse gear shaft	02A 311 514 A
52	Oval hexagon socket head bolt M 8 X 26 M 8 X 26	N 101 775 01
52	Torxsocket head bolt M 8 X 26 M 8 X 26	N 905 362 01
53	Oval hexagon socket head bolt M 8 X 32-W M 8 X 32-W	N 904 625 01
53	Hex socket head locating bolt M 8 X 35 M 8 X 35	N 904 646 01
53	Oval hexagon socket head bolt M 8 X 32 M 8 X 32	N 904 625 03
6	Taper roller bearing 30 X 68,5 X 17,2 30 X 68,5 X 17,2	02A 311 123 D
6	Taper roller bearing 30 X 68,5 X 17,2 30 X 68,5 X 17,2	02A 311 123
8	Sleeve G >> 02 05 0	02A 311 324 A
9	Cylinder screw,self-locking G >> 02 05 0 M 8 X 26 M 8 X 26	N 903 592 02