Volkswagen Golf (1989) - For 4-speed manual gearbox. gears and shafts

Generation: MK2 1989 (RDW) Group: Gearbox Rebuild step 9 Parts: 103 Primary OEM: 020 311 101 S, 020 311 101 AA, 020 311 192
68 hotspots (partial)
Exploded view from the factory parts catalogue. Click a row in the parts table to highlight its position on this diagram. Click any position on the diagram to scroll to its row.
№ Description Part number
gears and shaftsfor 5 speed manual transmiss. 1.6/1.8 Ltr. ACD,AEN,AON,AOP,2 Y,4 S,4 T
1.6/1.8 Ltr.
 —
(1)
Input shaft Z=11+18 AON,AOP,4 S,4 T
Z=11+18
 020 311 101 S
(1)
Input shaft Z=11+17 2 Y
Z=11+17
 020 311 101 AA
(10)
Retaining plate 2 Y
 020 311 192
(19)
change gear Z=36/17 2 Y,ACD,AEN
Z=36/17
 020 311 261 K
(20)
gear Z=37/27 AON,AOP
Z=37/27
 020 311 285 H
(20)
gear Z=39/27 ACD,AEN,2 Y
Z=39/27
 020 311 285 E
(21)
Securing ring 25,8 X 2,5 2 Y
25,8 X 2,5
 020 311 381 F
(22)
synchronizer ring 2 Y
 014 311 295 E
(22)
synchronizer ring ACD,AEN,AONAOP,4 S,4 T
 014 311 295 E
(22A)
synchronizer ring 2 Y
 020 311 295
(22A)
synchronizer ring 2 Y
 014 311 295 E
(31A)
gear Z=35/31 2 Y
Z=35/31
 020 311 351 Q
(31A)
gear Z=30/33 4 S,4 T
Z=30/33
 020 311 351 K
(31A)
gear Z=32/31 AON,AOP
Z=32/31
 020 311 351 P
(32B)
gear Z=38/51 AON,AOP,4 S,4 T
Z=38/51
 020 311 361 M
(32B)
gear Z=31/34 2 Y
Z=31/34
 020 311 361 Q
(33)
Securing ring 24 X 3 ACD,AEN,AON,AOP,4 S,4 T
24 X 3
 020 311 381 E
(33)
Securing ring 25,8 X 3 2 Y
25,8 X 3
 020 311 381 L
(33)
Securing ring 25,8 X 2,5 2 Y
25,8 X 2,5
 020 311 381 F
(33)
Securing ring 24 X 2,9 ACD,AEN,AON,AOP,4 S,4 T
24 X 2,9
 020 311 381 D
(33)
Securing ring 25,8 X 2,9 2 Y
25,8 X 2,9
 020 311 381 K
(33)
Securing ring 24 X 2,8 ACD,AEN,AON,AOP,4 S,4 T
24 X 2,8
 020 311 381 C
(33)
Securing ring 25,8 X 2,8 2 Y
25,8 X 2,8
 020 311 381 J
(33)
Securing ring 25,8 X 2,7 2 Y
25,8 X 2,7
 020 311 381 H
(33)
Securing ring 24 X 2,6 ACD,AEN,AON,AOP,4 S,4 T
24 X 2,6
 020 311 381 A
(33)
Securing ring 25,8 X 2,6 2 Y
25,8 X 2,6
 020 311 381 G
(33)
Securing ring 24 X 2,7 ACD,AEN,AON,AOP,4 S,4 T
24 X 2,7
 020 311 381 B
(34)
1 set shims 0,65-1,4
0,65-1,4
 020 398 391
(35)
Taper roller bearing 29 X 50,29 X 14,73
29 X 50,29 X 14,73
 311 405 625 B
(37)
reverse gear
 02K 311 501 A
(4)
radial shaft seal 23,9 X 40 X 8 2 Y
23,9 X 40 X 8
 020 311 113 B
(41)
Hexagon socket headbolt 8 X 32
8 X 32
 N 903 606 03
(41)
Oval hexagon socket head bolt M 8 X 32
M 8 X 32
 N 904 625 02
(41)
Oval hexagon socket head bolt M 8 X 32
M 8 X 32
 N 904 625 01
(5A)
needle bearing - 24 X 32 X 18 2 Y
24 X 32 X 18
 020 311 125
(5B)
change gear Z=37/27 AON,AOP
Z=37/27
 020 311 131 H
(5B)
change gear Z=39/27 2 Y,ACD,AEN,
Z=39/27
 020 311 131 D
(8)
adjusting washer 0,6
0,6
 020 311 140 A
(8A)
change gear Z=32/31 AON,AOP
Z=32/31
 020 311 149 M
(8A)
change gear Z=35/31 2 Y,ACD,AEN
Z=35/31
 020 311 149 F
(9A)
change gear Z=38/51 AON,AOP,4 S,4 T
Z=38/51
 020 311 159 L
(9A)
change gear Z=31/34 2 Y
Z=31/34
 020 311 159 D
1
Input shaft Z=11+17 ACD,AEN
Z=11+17
 020 311 101 T
10
Securing ring 16,1 X 2 ACD,AEN,AON,AOP,4 S,4 T
16,1 X 2
 N 901 060 01
11
Washer
 020 311 191 A
12
mounting with taper rollerbearing
 020 311 206
12A
needle bearing - K 32 X 37 X 27,7
K 32 X 37 X 27,7
 020 311 213
13
thrust washer
 020 311 221 A
14
Discont. / replace: 020 311 206
020 311 206
 —
15
Hexagon bolt M 8 X 45
M 8 X 45
 N 901 733 02
15
Hexagon bolt M 8 X 45
M 8 X 45
 N 901 733 01
16
needle bearing - 28,1 X 37 X 28,1
28,1 X 37 X 28,1
 020 311 228
17
synchronizing hub
 020 311 239 D
17
synchronizing hub
 020 311 239 E
18
change gear Z=38/11
Z=38/11
 020 311 257
19
change gear Z=35/18 AON,AOP,4 S,4 T
Z=35/18
 020 311 261 L
2
guide bush
 020 311 107 D
2
guide bush
 020 311 107 C
20
gear Z=36/28 4 S,4 T
Z=36/28
 020 311 285 A
21
Securing ring 20 X 2,5 ACD,AON,AOP,4 S,4 T,AEN
20 X 2,5
 113 311 287
22
synchronizer ring ACD,AEN,AONAOP,4 S,4 T
 014 311 295 D
22
synchronizer ring
 020 311 247
22A
synchronizer ring ACD,AEN,AON,AOP,4 S,4 T
 014 311 295 E
22A
synchronizer ring ACD,AEN,AON,AOP,4 S,4 T
 020 311 295 A
23
synchronizing hub
 020 311 301 C
23
synchronizing hub
 020 311 301 D
24
synchronizing hub
 020 311 303 F
24
synchronizing hub
 020 311 303 G
25
Threaded sleeve with multi-point socket drive
 020 311 308 C
26
Spring
 014 311 311 C
27
locking piece
 014 311 313
27A
locking piece
 014 311 313
28
Securing ring
 091 311 321
29
Belleville spring 18 X 34 X 2,8
18 X 34 X 2,8
 020 311 324 B
3
seal ring 14 X 4
14 X 4
 020 311 108 A
30
needle bearing - K 32 X 37 X 24,8
K 32 X 37 X 24,8
 020 311 325 C
30A
stop ring
 020 311 331 B
31A
gear Z=35/31 ACD,AEN
Z=35/31
 020 311 351 G
32A
needle bearing - 22 X 33 X 19
22 X 33 X 19
 020 311 373 D
32B
gear Z=42/47 ACD,AEN
Z=42/47
 020 311 361 K
32C
Needle bush 18 X 24 X 21,3
18 X 24 X 21,3
 020 311 375
32D
oval head countersunk bolt M 5 X 16
M 5 X 16
 N 900 856 01
33
Securing ring 24 X 2,5 ACD,AEN,AON,AOP,4 S,4 T
24 X 2,5
 020 311 381
35
Taper roller bearing 29 X 50,2 X 14,2
29 X 50,2 X 14,2
 311 405 625 E
35
Taper roller bearing 29 X 50,29 X 14,73
29 X 50,29 X 14,73
 311 405 625 F
36
Needle cage K 35 X 40 X 23,8
K 35 X 40 X 23,8
 02A 311 265
36
needle bearing - K 35 X 40 X 23,8
K 35 X 40 X 23,8
 02A 311 265 D
37
reverse gear
 02K 311 501 B
37
reverse gear
 020 311 501 B
38
reverse gear idler spindle
 020 311 515 D
4
radial shaft seal 21,9 X 40 X 8 ACD,AEN,AON,AOP,4 S,4 T
21,9 X 40 X 8
 020 311 113
41
Oval hexagon socket head bolt M 8 X 32
M 8 X 32
 N 904 625 03
5
grooved ball bearing 26 X 68 X 21,6
26 X 68 X 21,6
 020 311 123 N
5A
needle bearing - 22 X 30 X 18 ACD,AEN,AON,AOP,4 S,4 T
22 X 30 X 18
 002 311 125 A
5B
change gear Z=36/28 4 S,4 T
Z=36/28
 020 311 131 B
6
prestressed panel
 020 311 136 B
7
oval head countersunk bolt M 7 X 23
M 7 X 23
 N 906 984 01
7
oval head countersunk bolt M 7 X 24
M 7 X 24
 N 900 751 01
8
adjusting washer 0,3
0,3
 020 311 140
8A
change gear Z=30/33 4 S,4 T
Z=30/33
 020 311 149 H
9
thrust washer
 020 311 155
9A
change gear Z=42/47 ACD,AEN
Z=42/47
 020 311 159 K
Volkswagen Golf (1989) - For 4-speed manual gearbox. gears and shafts

Volkswagen Golf (1989) - For 4-speed manual gearbox. gears and shafts